512-channel geometric droplet-splitting microfluidic device by injection of premixed emulsion for microsphere production

Chul Min Kim, Hye Jin Choi, Gyu Man Kim

Research output: Contribution to journalArticlepeer-review

8 Scopus citations

Abstract

We present a 512-channel geometric droplet-splitting microfluidic device that involves the injection of a premixed emulsion for microsphere production. The presented microfluidic device was fabricated using conventional photolithography and polydimethylsiloxane casting. The fabricated microfluidic device consisted of 512 channels with 256 T-junctions in the last branch. Five hundred and twelve microdroplets with a narrow size distribution were produced from a single liquid droplet. The diameter and size distribution of prepared micro water droplets were 35.29 μm and 8.8% at 10 mL/h, respectively. Moreover, we attempted to prepare biocompatible microspheres for demonstrating the presented approach. The diameter and size distribution of the prepared poly (lactic-co-glycolic acid) microspheres were 6.56 μm and 8.66% at 10 mL/h, respectively. To improve the monodispersity of the microspheres, we designed an additional post array part in the 512-channel geometric droplet-splitting microfluidic device. The monodispersity of the microdroplets prepared with the microfluidic device combined with the post array part exhibited a significant improvement.

Original languageEnglish
Article number776
JournalPolymers
Volume12
Issue number4
DOIs
StatePublished - 1 Apr 2020

Keywords

  • Droplet-splitting
  • High throughput
  • Microfluidics
  • Microsphere
  • Premixed emulsion

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