Acoustic Hologram Lens Made of Nanoparticle-Epoxy Composite Molding for Directing Predefined Therapeutic Ultrasound Beams

Jinwook Kim, Sandeep Kasoji, Phillip G. Durham, Paul A. Dayton

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

2 Scopus citations

Abstract

We present an acoustic hologram lens fabrication method for prototyping nondeformed hologram lenses with a tailored acoustic impedance. A pixelized hologram pattern is typically manufactured by photo-curing 3D printing methods, such as stereolithography (SLA) printing. However, SLA printing has major limitations for lens fabrication: vulnerability to deformation during photo-curing of a thin-plate shape lens structure and limited controllability of acoustic impedance. To overcome these limitations, we adopted a synthesized epoxy composite molding technique in this work. The used alumina nanoparticle (300 nm)-epoxy composite contains 22.5% alumina particles in volume. The characterized acoustic impedance of the composite was 4.68 MRayl whereas the conventional photopolymer exhibited 3.13 MRayl. We used these acoustic properties in lens modeling and acoustic hologram simulations. In simulations, the composite lens generated 145% pressure amplitude of the photopolymer lens due to improved acoustic impedance matching between a piezoelectric ceramic and water medium. We prototyped a composite lens through 1) 3D printing a lens cavity, 2) silicone rubber molding, and 3) epoxy composite lens molding. We observed no deformation of the prototyped composite lens whereas the photopolymer lens showed deformed edges. The beam mapping result using the composite lens showed 17% improved structural similarity with the designed pressure pattern compared to the photopolymer result. Due to the air bubbles trapped in a composite lens, the expected improvement of pressure amplitude over a photopolymer lens was not experimentally demonstrated. The additional degassing procedure will be included for future prototypes and pressure transmission will be evaluated.

Original languageEnglish
Title of host publicationIUS 2022 - IEEE International Ultrasonics Symposium
PublisherIEEE Computer Society
ISBN (Electronic)9781665466578
DOIs
StatePublished - 2022
Event2022 IEEE International Ultrasonics Symposium, IUS 2022 - Venice, Italy
Duration: 10 Oct 202213 Oct 2022

Publication series

NameIEEE International Ultrasonics Symposium, IUS
Volume2022-October
ISSN (Print)1948-5719
ISSN (Electronic)1948-5727

Conference

Conference2022 IEEE International Ultrasonics Symposium, IUS 2022
Country/TerritoryItaly
CityVenice
Period10/10/2213/10/22

Keywords

  • acoustic hologram
  • acoustic metamaterial
  • beam focusing
  • epoxy composite
  • ultrasound

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