Comparative analysis of mechanical properties enhancement in SCM440 through similar and dissimilar material deposition using directed energy deposition method

Soo Bin Han, Hojin Lee, Jin Seok Jang, Yong Jae Cho, Sung Hyuk Park, Hyejin Song

Research output: Contribution to journalArticlepeer-review

Abstract

The Directed Energy Deposition (DED) method, which utilizes metal powder and a high-powder laser directed at specific locations on a substrate, is employed across various fields for repairing and refurbishing existing parts. In this study, two types of multi-materials were fabricated by depositing materials similar in alloy composition, and dissimilar, respectively, on an SCM440 substrate using the DED method. Unlike similar material, depositing the dissimilar material resulted in a recrystallized fine microstructure in the interlayer region, which enhanced the tensile properties of the multi-layer specimens. The yield strength, tensile strength, and elongation of the multi-layer specimen with similar material were 562 MPa, 787 MPa, and 14%, respectively, while those of the specimen with dissimilar material were significantly higher at 934 MPa, 1016 MPa, and 30%. These results demonstrate that using dissimilar materials, rather than identical or similar compositions, can improve the tensile properties when repairing and refurbishing parts made of SCM440 material.

Original languageEnglish
Pages (from-to)2691-2704
Number of pages14
JournalJournal of Materials Research and Technology
Volume32
DOIs
StatePublished - 1 Sep 2024

Keywords

  • Additive manufacturing
  • Dissimilar materials
  • Microstructure
  • Multi-materials
  • Tensile properties

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