Effective practical removal of acetaldehyde by a sandwich-type plasma-in-honeycomb reactor under surrounding ambient conditions

The effective removal of acetaldehyde by humidified air plasma was investigated with a high throughput of contaminated gas in a sandwiched honeycomb catalyst reactor at surrounding ambient temperature. Here, acetaldehyde at the level of a few ppm was successfully oxidized by the honeycomb plasma discharge despite the harsh condition of large water content in the feed gas. The conversion rate of acetaldehyde increased significantly with the presence of catalysts coating on the surface channels. The increased conversion rate was also obtained with a high specific energy input (SEI) and total flow rate. Interestingly, the conversion changed negligibly under the acetaldehyde concentration range from 5 to 20 ppm. However, the conversion rate decreased toward increased water amount in the feed gas. Notably, about 60% of acetaldehyde in the feed was oxidized under SEI of 40 J/L at water amounts ≤ 2.5%, approximately 0.5 g/kWh for acetaldehyde removal. Also, the plasma-catalyst reaction was superior to the thermal reactive catalyst for acetaldehyde removal in airborne pollutants. In comparison with other plasma-catalyst sources for acetaldehyde removal, the energy efficiency under the condition is comparable. Moreover, the honeycomb plasma discharge features high throughput, avoiding pressure drop, and straightforward reactor configuration, suggesting potential practical applications.