Liquid electrolyte-free cylindrical Al polymer capacitor review: Materials and characteristics

The manufacturing methods for liquid electrolyte-free Al polymer capacitors are introduced by using new materials like novel oxidants, separators and negative current collectors. The Al polymer capacitor is constructed by an Al foil as an anode, Al₂O₃ as a dielectric, and poly(3, 4-ethylenedioxythiophene) (PEDOT) as a cathode. There are also various synthetic methods of 3, 4-ethylenedioxythiophene (EDOT) and the chemical polymerization of PEDOT from EDOT using iron benzenesulfonate as a new oxidant and dopant. Furthermore, various cathodic current collectors such as conventional Al foils, carbon and titanium dioxide deposited on Al foils or substrates, as well as various separators with manila-esparto paper and synthetic fibers (series of acryl, PET, etc.) are studied. The Al polymer capacitors with the newly introduced oxidant (iron benzenesulfonate), separator (aramid based synthetic fibers) and current collector (TiO₂) exhibit considerably enhanced capacitance values and the extremely low resistance (7 mΩ), so there is low power consumption and high reliability. Additionally, the newly developed Al polymer capacitor is guaranteed for 5,000 h at 125 °C, which means there is a long life time operation over ∼ 5 × 10⁶ h at 65 °C.