Measurement of spindle thermal errors in machine tool using hemispherical ball bar test

Seung Han Yang, Ki Hoon Kim, Yong Kuk Park

Research output: Contribution to journalArticlepeer-review

53 Scopus citations

Abstract

The assurance of top-quality products in machining processes requires improved machine tool accuracy. Among the various errors related to machine tools, thermal errors of a spindle have a significant effect on machining accuracy and directly influence both the surface finish and the geometric shape of the finished workpiece. Accordingly, the current paper proposes a new measurement method for spindle thermal errors in a machine tool based on the use of a ball bar system instead of the conventional capacitance sensor system. The novel measurement method is more efficient and easier to use compared to conventional measurement systems. Furthermore, a single ball bar system is sufficient for the simultaneous measurement of both geometric and thermal errors.

Original languageEnglish
Pages (from-to)333-340
Number of pages8
JournalInternational Journal of Machine Tools and Manufacture
Volume44
Issue number2-3
DOIs
StatePublished - Feb 2004

Keywords

  • Ball bar test of hemispherical helix
  • Machine tool errors
  • Thermal errors of a spindle
  • Volumetric error synthesis model

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