Role of interfacial crystallites in the crystallization of α-Fe₂O₃/α-Al₂O₃(0 0 0 1) thin films

In situ crystallization of α-Fe₂O₃/α-Al₂O₃(0 0 0 1) thin films was studied in real-time synchrotron X-ray scattering experiments. We find the coexistence of α-Fe₂O₃ (hexagonal) and Fe₃O₄ (cubic) interfacial crystallites (∼50-Å-thick), well aligned [0.02° full-width at half-maximum (FWHM)] to the α-Al₂O₃[0 0 0 1] direction, in the sputter-grown amorphous films. As the annealing temperature increases up to 750°C, the cubic stacking of the Fe₃O₄ crystallites gradually changes to the hexagonal α-Fe₂O₃ stacking, together with the growth of the well-aligned (WA) (0.02° FWHM) grains from the α-Fe₂O₃ crystallites. In the meanwhile, heterogeneous nucleation starts to occur on the substrate at ∼600°C, resulting in the formation of misaligned (1.39° FWHM) α-Fe₂O₃ grains. Our study reveals that the interfacial crystallites act as a template for the growth of the WA α-Fe₂O₃ grains.