Selective sintering of metal nanoparticle ink for maskless fabrication of an electrode micropattern using a spatially modulated laser beam by a digital micromirror device

Kunsik An, Sukjoon Hong, Seungyong Han, Hyungman Lee, Junyeob Yeo, Seung Hwan Ko

Research output: Contribution to journalArticlepeer-review

67 Scopus citations

Abstract

We demonstrate selective laser sintering of silver (Ag) nanoparticle (NP) ink using a digital micromirror device (DMD) for the facile fabrication of 2D electrode pattern without any conventional lithographic means or scanning procedure. An arbitrary 2D pattern at the lateral size of 25 μm × 25 μm with 160 nm height is readily produced on a glass substrate by a short exposure of 532 nm Nd:YAG continuous wave laser. The resultant metal pattern exhibits low electrical resistivity of 10.8 uΩ·cm and also shows a fine edge sharpness by the virtue of low thermal conductivity of Ag NP ink. Furthermore, 10 × 10 star-shaped micropattern arrays are fabricated through a step-and-repeat scheme to ensure the potential of this process for the large-area metal pattern fabrication.

Original languageEnglish
Pages (from-to)2786-2790
Number of pages5
JournalACS applied materials & interfaces
Volume6
Issue number4
DOIs
StatePublished - 26 Feb 2014

Keywords

  • digital micromirror device
  • low temperature metal thin film patterning
  • nanoparticle ink
  • nanoparticle laser sintering
  • nonvacuum environment

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