Three-phase three-limb coupled inductor for three-phase direct PWM AC-AC converters solving commutation problem

In this paper, a family of three-phase direct pulse-width modulated (PWM) ac-ac converters consisting of buck, boost, and buck-boost converters is proposed. The proposed converters have no commutation problem even if all of the switches are turned on or off simultaneously. They do not use lossy snubbers and do not sense the voltage polarity for commutation, and produce high-quality output voltage waveforms. The proposed converters allow the use of power MOSFETs and fast recovery freewheeling diodes independently. The use of power MOSFETs as active switches and freewheeling diodes with extremely fast recovery features lower the switching losses and enable us to reduce the volume of passive components by increasing switching frequency. The input (or output) filter inductor experiences twice of the converter switching frequency and thus can be designed with minimum size. To increase power density of the proposed converters, a three-phase three-limb coupled inductor is proposed. Three-phase coupled inductor integrates three separate coupled inductors of the proposed converters in one three-limb core. In comparison with separate coupled inductors, the three-phase coupled inductor has a smaller size with large currenthandling capability. Experimental results obtained for the boost-type converter show the robustness of the proposed three-phase ac-ac converters.