Tribological performance evaluation and sensitivity analysis of piston ring lubricating film with deformed cylinder liner

Ali Usman, Taqi Ahmad Cheema, Cheol Woo Park

Research output: Contribution to journalArticlepeer-review

24 Scopus citations

Abstract

The interface between piston ring and cylinder liner is lubricated with an oil film to improve wear resistance and operating life of the engine. The high combustion pressure, variable loadings, manufacturing errors, and thermal distortions in the engine cylinder deform the cylinder liner, thus making a significant effect on the lubricant performance. To investigate the effects of cylinder liner deformation on the piston ring lubrication, a 2D model of elastohydrodynamic lubrication under fully flooded conditions was considered. Various elliptically deformed profiles of the cylinder liner were tested to evaluate conformability, lubricating film thickness, friction, power loss, and lubrication flow rate for a complete four-stroke engine cycle. Comparative analysis of the simulation results was conducted to evaluate the dependency of engine performance on deformed bore shape. Results showed that the lubricating film thickness and engine performance parameters strongly depend on the cylinder liner shape and the degree of distortion.

Original languageEnglish
Pages (from-to)1455-1468
Number of pages14
JournalProceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology
Volume229
Issue number12
DOIs
StatePublished - 1 Dec 2015

Keywords

  • Elastohydrodynamic lubrication
  • cylinder liner deformation
  • engine performance
  • film
  • piston ring

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