Ultrathin-Polyaniline-Coated Pt–Ni Alloy Nanooctahedra for the Electrochemical Methanol Oxidation Reaction

Controlling the morphology and composition of nanocatalysts constructed from metals and conductive polymers has attracted attention owing to their great potential for the development of high-efficiency catalysts for various catalytic applications. Herein, a facile synthetic approach for ultrathin-polyaniline-coated Pt–Ni nanooctahedra (Pt-Ni@PANI hybrids) with controllable PANI shell thicknesses is presented. Pt–Ni nanooctahedra/C catalysts enclosed by PANI shells with thicknesses from 0.6 to 2.4 nm were obtained by fine control over the amount of aniline. The various Pt-Ni@PANI hybrids exhibited electrocatalytic activity toward the methanol oxidation reaction that is highly dependent on the thickness of the PANI shell. Pt-Ni@PANI hybrids with the thinnest PANI shells (0.6 nm) showed markedly improved electrocatalytic performance for the methanol oxidation reaction compared with Pt-Ni@PANI hybrids with thicker PANI shells, Pt–Ni nanooctahedra/C, and commercial Pt/C due to synergistic benefits of ultrathin PANI shells and Pt–Ni alloy.